TECNA 6121N Press-Type Spot/Projection Welder — 90 kVA Air-Operated MFDC / Inverter (440 V)

TECNA 6121N press-type spot/projection welder — 90 kVA, air-operated MFDC/inverter (440 V, 60 Hz). Standard electrode force of 1,654 lbs at 6 bar; 15.35 in. electrode throat depth and 10.31 in. projection-plate throat depth.

Description

The TECNA 6121N is a medium-frequency direct-current (MFDC) inverter spot/projection welding machine pairing a 90 kVA (50% duty) transformer with linear-action, air-operated press actuation. Welding current is rectified and supplied at 1000 Hz, giving low line draw and balanced three-phase loading compared with single-phase AC machines. Standard electrode force is 1,654 lbs at 6 bar; the optional higher-force cylinder (Art. 6135) raises maximum electrode force to 2,792 lbs. The 6121N offers a 15.35 in. electrode throat depth and a 10.31 in. projection-plate throat depth for both spot and projection work, with a 0–80 mm adjustable retraction stroke. Transformer, electrode holders, and electrodes are water-cooled for extended duty cycles.

Features

  • 90 kVA (50% duty) MFDC inverter with 1000 Hz rectified DC output and water-cooled windings.
  • TE700 standard weld control.
  • Linear-action press head with 3.94 in. (100 mm) working stroke and adjustable 0–80 mm retraction stroke.
  • Standard 1,654-lb electrode force at 6 bar; optional higher-force cylinder (Art. 6135) provides 2,792 lbs.
  • Spot/projection configuration with a 4.72 × 5.51 in. (120 × 140 mm) projection tooling platen (2 slots, 63 mm pitch).
  • Lubrication-free pneumatic components; built-in compressed air filter unit.

Installation Requirements

  • Electrical supply: 440 V, 60 Hz (three-phase). Other voltages available on request.
  • Delayed fuses: 100 A; primary cable section 35 mm² (up to 30 m).
  • Net weight: 1,080 lbs (490 kg).

Also available at 480 V as TECNA 6121NX.

Additional information

Weight 1080 lbs
Dimensions 48.9 × 17.3 × 76.3 in
Configuration

Spot / Projection

Standard Control Unit

TE700

Nominal Power 50% (kVA)

90

Nominal Power 20% (kVA)

142

Max Short Circuit Current (kA)

32

Thermal Current 100% (A)

6100

No-Load Secondary Voltage (V)

9.9

Supply

440 V / 60 Hz

Delayed Fuses (440 V)

100 A

Mains Cable (≤30m, 440 V)

0.05 in² (35 mm²)

Min Gap

6.89 in. (175 mm)

Max Gap

18.70 in. (475 mm)

Throat Depth (L)

15.35 in. (390 mm)

Proj Plate Throat Depth (D)

10.31 in. (262 mm)

Projection Plate Dimensions

4.72 × 5.51 in. (120 × 140 mm)

Projection Slots (No. / Pitch)

2 × 63 mm

Max Elec Force 6 bar (Std)

1654 lbs (736 daN)

Max Elec Force 6 bar (6135)

2792 lbs (1242 daN)

Max Electrode Stroke

3.94 in. (100 mm)

Double Stroke (Std, Adj)

0.00–3.15 in. (0–80 mm)

Compressed Air Supply

94 psi (6.5 bar)

Arm Ø

2.36 in. (60 mm)

Electrode-Holder Ø

1.26 in. (32 mm)

Electrode Taper Ø

0.75 in. (19.05 mm)

Electrode Taper Standard

2MT / 5RW

Water Cooling

2.64 gpm (10 lpm)

Power Supply

Actuator Type

Product Type